Coal Crushing & Screening Services at Mines and Stock Yards — Complete Setup with 200 TPH Mobile Crusher & Screener on Per TPH Basis

We provide a complete, turnkey solution for coal crushing and screening works at mines, washeries and stock yards — including the 200 TPH mobile crushing and screening plant, skilled operators, supporting equipment and site supervision — billed on a transparent per-ton-per-hour (TPH) basis, in available shifts of 8–10 hours. The complete setup is mobilised with operators and allied machinery depending upon the scope of work, site conditions and location.

What We Deliver — Complete Crushing & Screening Solution

• 200 TPH mobile crushing plant — diesel-driven jaw crusher / primary crushing unit with vibrating feeder and discharge conveyor.
• Mobile screening unit — vibrating screen / scalper for size gradation and removal of oversize, shale and stone bands.
• Supporting equipment — payloaders/excavators for feeding, tippers/tractors for shifting, water tanker for dust suppression, and mobile maintenance van, depending on the scope of work and location.
• Trained operators & crew — crusher operators, screen operators, mechanics, electricians, helpers and a site supervisor for every shift.
• Shift availability — 8-hour standard shifts, extendable up to 10 hours, single or double shift operations as required by production targets.
• Commercial model — clean per-ton-per-hour rate: you pay only for actual crushing output, with no hidden costs on fuel, manpower or maintenance of the crushing system.

Where We Work — Mines, Stock Yards & Handling Points

Our mobile crushing and screening services are deployed across:

• Opencast coal mines — ROM (Run-of-Mine) coal crushing and screening at pit head.
• Coal stock yards and sidings — sizing washed or imported coal for power plants, cement plants and traders.
• Washery feed preparation — crushing to washery intake size and de-stoning/de-shaling.
• Non-coal applications — lignite, ROM sizing, and crushable minerals on request.
• Key coal belts served — Jharkhand, Odisha, Chhattisgarh, Telangana, Madhya Pradesh, Maharashtra, West Bengal and other Indian mining regions.

Key Parameters We Need to Quote Your Job

To prepare an accurate per-TPH quotation, we assess the following parameters at the enquiry stage:

Safety — Non-Negotiable on Every Site

Crushing and screening operations in mining environments demand strict safety discipline. Our standard safety framework includes:

• Statutory compliance — operations aligned with DGMS (Directorate General of Mines Safety) requirements and mine-specific safety management plans.
• PPE for all crew — helmets, safety shoes, high-visibility jackets, dust masks/respirators, ear protection, gloves and eye protection.
• Machine guarding & LOTO — guarding of all rotating parts, pulleys and conveyors; lock-out/tag-out procedures during maintenance and jam clearing.
• Dust suppression — water spraying at feed hoppers, transfer points and stockpiles to control respirable dust; compliance with air-quality norms.
• Fire safety in coal — monitoring for spontaneous combustion of coal stockpiles, firefighting equipment on site and hot-work controls.
• Noise & vibration control — regulated exposure hours and acoustic maintenance of plant.
• Vehicle & pedestrian management — segregated haul routes, reverse alarms, spotter discipline near loading equipment.
• Training & toolbox talks — shift-start safety briefings, emergency drills, first-aid trained personnel and incident reporting.
• Housekeeping & spillage control — clean operating floors, conveyor spillage management and safe stockpile slopes.

How the Engagement Works

1. Enquiry & site inputs — share material details, target TPH, location and duration (see the parameters table above).
2. Technical assessment & quotation — we finalise plant configuration, crew, supporting equipment and a per-ton-per-hour rate.
3. Agreement — scope, rate basis, minimum tonnage, shift hours, fuel/water responsibilities and safety responsibilities documented.
4. Mobilisation — plant, screeners, crew and support equipment moved to site and commissioned.
5. Operations & reporting — daily production, tonnage crushed, downtime and shift logs shared; per-TPH billing on measured output.
6. Demobilisation or extension — contract ends or rolls over based on mine/yard requirements.

Why Choose a Per-TPH Mobile Crushing Contract?

• Zero capital expenditure — no purchase of crushers, screens or loaders; equipment and crew come as one package.
• Pay for output, not idle time — per-ton-per-hour billing aligns our incentives with your production.
• Fast deployment — mobile plants reach pit heads and stock yards where fixed plants are impractical.
• Flexible capacity — scale shifts up or down with season and demand.
• Single accountability — one contractor for machine, manpower, maintenance and safety.

Frequently Asked Questions (FAQs)

Contact for Coal Crushing & Screening Enquiries

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