Complete Impact Crusher Plant 200 TPH & Above — For Iron Ore, Bauxite & Mineral Crushing
Complete impact crusher set of 200 TPH and above, supplied with grizzly feeder, conveyors, vibrating screen and diesel Genset — for iron ore, bauxite ore and other mineral crushing & processing. Customised and refurbished used plants also available, delivered to all safe locations.
We supply complete impact crusher plants of 200 TPH (tonnes per hour) capacity and above, engineered for high-volume crushing and processing of iron ore, bauxite ore and other minerals. Every plant is supplied as a complete set — including grizzly feeder, feed hopper, impact crusher unit, conveyor system, vibrating screen and a diesel Genset for standalone power supply — ready for installation and commissioning at your site. Plants are delivered to all safe and accessible locations, and can be supplied new, customised to your exact production requirement, or as a refurbished used plant depending on your budget and demand.
About Our 200 TPH+ Complete Impact Crusher Plant
An impact crusher plant is used to break down large rocks and ore into smaller, uniformly sized material through high-velocity impact rather than compression, making it well suited for crushing iron ore, bauxite ore, limestone and other medium-hardness minerals. Our 200 TPH and above capacity plants are built for continuous, high-throughput operation at mines, quarries and mineral processing sites, and are supplied as a fully integrated system so the plant can be commissioned quickly without having to separately source individual machines.
Mobile Impact Crusher with Diesel Generator Specification Sheet
Comprehensive technical breakdown of the heavy-duty mobile impact crushing plant integrated with an onboard diesel generator, vibrating grizzly feeder, secondary screening system, and strategic product conveyors.
| System Component | Technical Parameters & Specifications | Operational Capacity / Dimensions |
|---|---|---|
| Complete Plant Performance | High-production mobile crushing matrix for limestone, asphalt, and concrete recycling. | 150 - 250 Tons Per Hour (TPH) |
| Diesel Generator Set | Heavy-duty, silent-enclosed marine/industrial diesel engine with brushless alternator. Synchronized control panel with overload protection. | 350 kVA / 400V / 50Hz (Tier 3/Tier 4 Compliant) |
| Vibrating Grizzly Feeder | Twin-shaft eccentric exciter mechanics, stepped grizzly bars for optimum fines bypass, wear-resistant manganese liner plates. | 3,800 mm x 1,000 mm (Hopper Volume: 5 m³) |
| Primary Impact Crusher | Heavy-duty rotor with high-chrome blow bars, hydraulic curtain adjustment, uncrushable material overload safety system. Max feed size up to 500mm. | Rotor: Ø 1,100 mm x 1,000 mm Inlet Opening: 1,020 mm x 760 mm |
| 2-Deck Vibrating Screen | High-amplitude circular motion screen deck. Top deck configured for scalping; bottom deck for precise product sizing. Quick-change mesh design. | 4,000 mm x 1,500 mm (Upper Deck) 3,800 mm x 1,500 mm (Lower Deck) |
| Main Product Conveyor | Heavy-duty EP400 multi-ply rubber belt, impact-absorbing idler frames beneath crusher discharge, high-torque electric gear motor drive. | Width: 1,000 mm Discharge Height: 3,500 mm |
| Side Oversize Return Conveyor | Foldable tracking system looping oversized materials back to the impactor inlet for closed-circuit re-crushing. | Width: 500 mm Hydraulic folding layout |
| Fines Stockpile Conveyors | Dual side-discharge conveyor lines separating mid-range and fine aggregate fractions directly into independent stockpiles. | Width: 650 mm (Each) Discharge Height: 2,800 mm |
Complete Plant Set — What's Included
🪨 Grizzly Feeder
Heavy-duty grizzly feeder for controlled, uniform feeding of raw ore into the crusher while pre-screening out fines and oversize material before primary crushing.
⚙️ Impact Crusher Unit
High-capacity impact crusher (200 TPH and above) built for crushing iron ore, bauxite ore and other minerals with high reduction ratio and cubical output product shape.
📏 Vibrating Screen
Multi-deck vibrating screen for accurate sizing and separation of crushed material into the required output grades.
🔁 Conveyor System
Belt conveyors linking feeder, crusher, screen and stockpile stations for continuous material handling across the plant.
🔌 Diesel Genset
Dedicated diesel generator set sized to power the complete plant, enabling standalone operation at remote mine sites without dependency on grid power.
🧰 Structural & Control Components
Support structures, hoppers, chutes, electrical control panel and wiring supplied as part of the complete set for a ready-to-install plant.
Complete Plant Specification Overview
| Component | Function | Key Feature |
|---|---|---|
| Grizzly Feeder | Feeds raw ore into the crusher; pre-screens fines | Heavy-duty, adjustable feed rate |
| Impact Crusher (200 TPH+) | Primary/secondary crushing of ore and minerals | High reduction ratio, cubical product output |
| Vibrating Screen | Sizes and separates crushed material | Multi-deck, adjustable mesh sizing |
| Belt Conveyors | Transfers material between plant stages | Configurable length & layout |
| Diesel Genset | Standalone power supply for the entire plant | Sized to full plant load, remote-site ready |
| Control Panel & Structure | Plant control, support structure and material chutes | Ready-to-install, minimal on-site fabrication |
Applications
- Iron Ore — primary and secondary crushing for beneficiation and processing plants.
- Bauxite Ore — crushing and sizing ahead of alumina/refining processes.
- Other Minerals — limestone, dolomite and similar medium-hardness ores and aggregates.
- Suitable for mine-site, quarry and mineral processing plant installations at 200 TPH and higher throughput.
Customised & Refurbished Plant Options
🛠️ Customised Crushing Plant
Plant capacity, conveyor layout, screen deck configuration and Genset sizing can be customised to your site conditions, ore type and required output gradation, as per customer demand.
♻️ Refurbished Used Plant
Used impact crusher plants, inspected, reconditioned and tested, available as a lower-cost alternative to a new plant while maintaining reliable operating performance.
Why Choose Us
- Complete Set Supply: Grizzly feeder, crusher, screen, conveyors and diesel Genset supplied together as one integrated plant.
- High Capacity: 200 TPH and above throughput suited for continuous mineral crushing operations.
- Customisation Available: Plant configuration tailored to your ore type, capacity and site requirement.
- Refurbished Option: Used, reconditioned plants available for budget-conscious buyers.
- Delivery to Safe Locations: Plant supply and delivery coordinated to all safe and accessible project sites.
Frequently Asked Questions
- What is the minimum capacity of the complete impact crusher plants you supply?
- Our complete impact crusher plants start from 200 TPH and above, configurable based on your production requirement.
- Does the plant include its own power supply?
- Yes, each complete plant is supplied with a diesel Genset sized to power the entire crushing setup, enabling standalone operation at remote sites.
- Can the plant be customised for a specific ore type or output size?
- Yes, customised crushing plants are available, configured to your ore type, required output gradation and site conditions.
- Is a refurbished used plant available instead of a new one?
- Yes, refurbished used impact crusher plants are available as a cost-effective alternative, inspected and reconditioned before supply.
- Do you deliver to remote mine sites?
- Yes, plants are supplied and delivered to all safe and accessible project locations as coordinated with the customer.
Enquire About a 200 TPH+ Complete Impact Crusher Plant
New • Customised • Refurbished Used Plant — Complete with Grizzly Feeder, Conveyor, Screen & Diesel Genset
Contact us for pricing, specifications and site delivery details.
📞 Call: +91-9745527006 💬 WhatsApp: +91-9745527006 🌐 www.oreplus.inSupplier: Oreplus Raghu R Naik
Product Range: Complete Impact Crusher Plant 200 TPH & Above — Grizzly Feeder, Conveyor, Vibrating Screen, Diesel Genset; Customised & Refurbished Used Plants Available
Call / WhatsApp: +91-9745527006
Website: www.oreplus.in
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